PlantTape’s Rate-Limiting Factor for Transplanting

The limiting factor for the top transplanting speed is not the transplanter itself, but rather the crew’s ability to keep up with the speed of the machine to clip the tape together, tray-to-tray. If the tape is flying out of the trays faster than the crew can clip it, the transplanter out paces the two people and the tape ends. The rate at which the tape leaves the trays depends on two factors: plant-to-plant spacing, and ground speed. If plant-to-plant spacing is wider—say for hemp or tomatoes—the crew can keep pace with a higher ground speed. With a crop such as onions or lettuce, however, a tight plant-to-plant spacing means that the tape will be leaving the trays at more velocity, given equal ground speed.

Planter Modules Calibrated to Transplanter Ground Speed

PlantTape’s transplanter stands apart from the competition in its ability to calibrate the planting rates of its modules to the machine’s ground speed. If the tractor driver speeds up or slows down, plant spacing stays consistent as the modules adjust their rate to compensate. In contrast, other transplanters’ ground drive systems can’t automatically calibrate their planting rate to ground speed, so they rely on specific ground speeds to achieve a target plant spacing. Automatic planting rate calibration: yet another advantage of the PlantTape system.

So How Fast Can the PlantTape Transplanter Go?

Danielle Michaels recalls her days in the field (currently, Danielle serves as PlantTape’s North American Sales Director with a particular tractor driver who “suddenly started going 10mph” during a day of vegetable transplanting. “The transplanter planted just fine,” she remembers, “but the ride got a bit bumpy for the crew.” A 10 mph transplanter is ultrafast by industry standards, but the team at PlantTape suspected the machine could plant with precision at much higher speeds. To find the transplanter’s top planting speed, a PlantTape crew, , hitched one of our transplanters to a John Deere 6150 tractor and achieved sustained speeds of 20 mph. The planting modules still delivered each seedling into the soil with the same precision as at lower speeds. “We would never recommend going this fast for production acres,” Michaels admits, “but this is just for fun, to see how fast it would go.” Until we receive notice of our record being overturned, PlantTape is laying claim to the world’s fastest transplanter. Watch the PlantTape “Fastest Transplanter” Youtube video of the demo.

About PlantTape

PlantTape represents an entire automated transplanting system, of which our fast transplanter is one component.

• Sowing: it all begins with our automated sowing system, which seeds our tape.
• Nursery: PlantTape empowers high-yield nursery operations by more than doubling greenhouse throughput.
• Transplanting: our 3-point planter is the fastest, most efficient transplanter on the planet.

The entire process, from sowing through transplanting, is enabled by our trademark plant tape: a tape that holds seeds, and later seedlings, through the entire cycle. Growers of vegetables, tomatoes, and hemp have revolutionized their operations with PlantTape. Our customers have reduced labor costs by as much as 80%, increased crop yield, and introduced other efficiencies to their operations.

PlantTape is well-known for the efficiencies we bring to nurseries and to transplanting in the field. The environmental benefits of our automated transplanting system is often highlighted less, but is equally important as farmers are challenged daily to become more sustainable while feeding the world.

Plant Tape

Our trademark plant tape material is what enables our entire system, from sowing through transplanting. Because the tape can go directly into the soil, the plant is never touched during planting. Once in the ground, the tape is still visible if a plant is uprooted from the ground. However, after the field is harvested and the remaining plant material is disked back into the soil, the tape will disintegrate over time among the other organic matter.

Lower Peat Usage

Peat is a primary component of crop transplanting globally. With many world governments considering limits on peat mining, peat costs can be expected to increase in the coming years creating another increasing cost for growers while food prices remain the same.

The UK, for example, plans to ban sales of peat compost to the general public by 2024. Meanwhile, the National Trusts’ joint statement on peat calls for “a complete ban on the use and sale of horticultural peat.”

By using PlantTape, growers can cut peat costs significantly, while staying on the good side of environmental issues—and of governments with an eye on the peat industry.

The PlantTape system reduces peat usage by up to 98% compared to other transplanting systems. Where a traditional peat block is 120 cubic centimeters, PlantTape uses only 3 cc’s per seedling.

PlantTape material prior to the seeds being sown.

Long-Lifespan Nursery Trays

Traditional celled nursery trays are single use, generating significant plastic waste per each acre of crop planted.

In contrast, PlantTape’s reusable nursery trays last multiple seasons. With their sturdy construction and modular design, they serve growers year after year, diverting tons of plastic waste from the landfill.

Lower Field Inputs

Some growers find that adopting the PlantTape automated transplanting system results in lower field inputs. Because plants spend less time in the field and more time in a controlled environment, necessary inputs are applied precisely, as needed.  Some growers in California’s Salinas Valley report a 10-15% decrease in watering and fertilization requirements on the lifetime of the crop with PlantTape as compared to traditional transplanting systems.

Nursery Efficiencies

A nursery utilizing the PlantTape system is more efficient per square foot of floor space. A PlantTape nursery tray holds 840 seedlings, compared to 338 seedlings for a standard nursery tray. The PlantTape tray is only slightly larger than the conventional tray, so PlantTape more than doubles greenhouse holding capacity.

Because PlantTape can double greenhouse productivity, nurseries achieve an equivalent throughput with half the greenhouse land-use footprint. Smaller greenhouses require less heating, lighting, and other inputs.

A nursery with the goal of doubling production would traditionally need to double floorspace, which would mean increasing electricity usage, water usage, and other inputs. With PlantTape, in contrast, it can achieve its goal with its current floorspace and inputs.

In May 2021, PlantTape conducted a tomato transplanting trial in Northwest Ohio. The trial aimed to demonstrate viability of PlantTape’s automated transplanting system for non-irrigated tomato agriculture. Recently, a crew harvested the PlantTape tomatoes and compared yield and fruit quality to conventionally planted tomatoes of the same variety grown adjacent to the PlantTape trial.

The Tomato Planting Trial

In May, as reported in our previous blog post, PlantTape injected subsurface water to the root zone of each tomato seedling during transplanting. The injected water helped the transplanted tomatoes establish themselves during 5+ days of dry, hot weather before the next rains arrived.

Subsequent inspections revealed that the PlantTape tomatoes were thriving on par with their conventionally planted neighbors, with similar height, color, and other health markers.

Harvesting the PlantTape Tomatoes

Tomato transplants ready to be planted

The PlantTape tomato harvest compared favorably with tomatoes which were planted with conventional transplanting methods. Both crops—PlantTape tomatoes and nearby conventionally planted tomatoes of the same variety—measured similarly in terms of the following metrics:

• Stand
• Yield (tons per acre)
• Color
• Uniformity

The harvest further validates the viability of the PlantTape automated transplanting system for no-irrigation tomato growing operations.

Seeking Partners for 2022 Tomato Trials

PlantTape will conduct further tomato trials in the 2022 growing season, and welcomes partnership opportunities to trial our system’s capabilities in different regions of the United States.

Next year’s trials will test longevity of PlantTape seedlings in the greenhouse, among other critical factors.

PlantTape is giving growers the opportunity to demo the equipment before having to make a final decision on the product.

If you are a tomato grower in the US and wish to participate in a tomato transplanting trial, please contact Danielle Michaels at daniellemichaels@planttape.com to discuss logistics.

About PlantTape: PlantTape is an agricultural technology company based in Salinas, California. Our automated transplanting system making the nursery and transplanting process more efficient for vegetable growers, tomato growers, and hemp growers around the world.

PlantTape has gained a lot of attention for revolutionizing the transplanting process (80% reduction in transplanting labor requirements, better stands, higher crop yield), but the benefits of our automated transplanting system show up in the nursery, as well.

PlantTape’s greenhouse benefits include:

• Greenhouses can double throughput
• Growers have flexibility on when to transplant
• Growers can opt to bring nursery operations in-house

We can sum all these benefits in two words: efficiency and flexibility. Indeed, efficiency and flexibility have always been the heart of what the PlantTape automated transplanting system offers to growers and nursery operators.

Enhanced Greenhouse Throughput

A nursery using the PlantTape system can double or even triple its seedling throughout compared to a traditional greenhouse using celled nursery trays.“The PlantTape system allowed me to double nursery production, due to increased plant density and shorter growing cycles.” –Jason Kelly, S.A.L.S Transplants, LLC

A nursery using the PlantTape system can double or even triple its seedling throughout compared to a traditional

greenhouse using celled nursery trays.

PlantTape Doubles Nursery Plant Density

PlantTape enables a greenhouse to grow a million seedlings in 5,000 square feet of floorspace. That equates to 200,000 seedlings per thousand square feet of floorspace.

Compared to traditional nurseries that grow 116,272 plants per thousand square feet, PlantTape offers nearly double the plant density. While a PlantTape nursery tray is only slightly bigger than a standard 338 celled tray, it has a much higher holding capacity.

PlantTape Allows Shorter Growing Cycles

With the PlantTape system, a grower can opt to plant seedlings at any point after germination.

Other transplanting methods require workers to manually pull transplants from their celled trays. The plants must be sufficiently developed not to separate from the root system as they are manually pulled out of the tray, meaning they must remain in the greenhouse for a definite maturation period.

With PlantTape, in contrast, the seedlings don’t need to be pulled. Instead, each transplant is placed—still in its original soil plug—into the ground by the PlantTape planting modules. Accordingly, PlantTape seedlings can be transplanted immediately after germination if desired.

PlantTape’s reduced growing cycle allows nurseries to cycle through more seedling sets.

Combine shorter growing cycles with increased seedling density, and you’ve got a recipe for a high-yield nursery.

PlantTape has developed some enhancements to our standard tape material.

Logistical Flexibility on When to Plant

As we discussed in our article on PlantTape enabling a flexible transplanting schedule, PlantTape’s open-ended transplanting timing allows growers to coordinate planting around weather events, labor issues, or other constraints.

Growers Choose Whether to Use a Commercial Nursery

Another way PlantTape gives growers flexibility is by giving them the option to do in-house nursery operations.

For example, some growers find themselves geographically remote from any commercial nursery. With PlantTape, they can set up their own (highly efficient) greenhouse. PlantTape can sow the grower’s seed in one of our and ship it straight to their operation.

So long as the grower has a simple greenhouse set up with T rails and a watering/fertilizing boom, they are equipped to handle the nursery stage of the PlantTape automated transplanting system.

Come transplanting time, the grower simply loads their nursery trays of PlantTape seedlings from the nursery into their PlantTape 3-point planter, then transplants away.